Traceability and Digital Twin

ProductionTraceabilityWhat is it?

From raw materials to products, precision management is carried out, and people, machines, materials and methods (4M) are fully traced, making products transparent, traceable, manageable and traceable from source to end.

Product qualityTraceabilityImportance to enterprises

In manufacturing, the failure to identify the root causes of the widespread problem of product quality in enterprises, which repeats the same problem over and over again, has troubled the situation. It's mainly the production of firms.TraceabilityWeak management. Product qualityTraceabilityThe system is not intended to regulate businesses, but rather to help them build brand image and enhance social and economic benefits. Full-scale tracking management has strengthened enterprise quality management, reduced the cost of error correction and facilitated the collection of commodity intelligence on consumption trends and improved rapid response capacity. Quality of products in the area of process manufacturing, particularly in the areas of food safety, pharmaceutical production and some chemical productsTraceabilitySystems have become one of the important management tools upon which businesses depend for survival. By establishing discrete manufacturing enterprises, such as automobiles and electronics, when quality problems ariseTraceabilityThe system quickly identifies the key to the relevant batch and quality problems and recalls the relevant batches of products, which, on the one hand, can quickly address consumer issues while reducing the loss of recall.

ProductionTraceabilityManaging the five challenges

I'm sorry.

When the quality of the product is complained of, it is not possible to locate those responsible due to a lack of complete records of the production process.

Analysis difficulties

The low rate of good product performance does not allow for the diagnosis of quality problems in the production process and the lack of effective means to improve the rate of good performance.

It's a mistake.

There is a lack of effective prevention against errors, and sub-finished products in production flow into the next process, wasting production resources.

It's hard.

Production process data paper archiving,TraceabilityThe search requires extensive manpower to access the archives and is cost-effective.

Monitoring difficulties

Lack of knowledge of the number of products in production, lack of management of the products in production when adjusting the tasks, and increased costs of lost jobs.

We're in production.TraceabilityAdvantages of the error prevention system

Normative management

From the beginning of the production programme, product-based, bar-coding techniques have been introduced, electronic labels of products have been established, and production sites have been regulated.

Automatic Collection

In production processes, automatic bar-code recognition is used to minimize human error and improve efficiency.

Production progress is controlled

Management and quality examiners are immediately informed about the progress of production and the identification of quality problems, and timely errors and improvements are made.

Digital, paperless

Paperless electronic information technology tools have improved production processes, reduced manual operations, increased efficiency and saved production costs.

Real time monitoring

Increased monitoring of production sites, immediate operational records and data collection, timely knowledge and action on material preparation, shortages or errors.

Data available in real time

Through bar-code recognition, the authenticity of the product can be verified. Quick search for product destination, name, batch, specification, producer, date of production and other details.

With noodles.

For quality products, you canTraceabilityTo products with the same batch number, those responsible for quality problems, etc., and to deal with them accordingly.

Data transparency and clarity

Immediate record of production processes, clear material, semi-finished product/product flow and status.

It's easy to solve.

Data analysis from the perspective of people, materials, equipment, processes, etc., to understand the key causes affecting product quality, thereby improving product production processes, product quality and client satisfaction.