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Solution · Equipment & energy management
Less downtime, lower energy costs
When will a machine fail, and where does each kilowatt-hour go? Most plants cannot say. Connect your machines and meters first, then let TPM manage maintenance, EMS manage energy and FAM manage the asset books, so every machine has a complete record from purchase to retirement.
- Uses TPM · EMS · FAM
- Every product can be purchased on its own
Sound familiar?
The problems usually sit between departments
Sudden breakdowns
Machines are repaired only after they fail and unplanned downtime disrupts production.
Self-reported status
Run time and utilization are tallied by hand — late and inaccurate.
Energy is one big bill
You know the monthly power bill, but not which workshop or machine used it.
Books do not match the floor
The equipment in the books does not match what is on site.
How it connects
Connect → Analyze, in one continuous flow
- 01 · Data collection
Connect
Connect CNCs, injection molding machines, PLCs, custom equipment and meters to collect status, output and energy.
- 02 · TPM
Maintain
Inspections and maintenance are dispatched on schedule; breakdowns are reported by scanning.
- 03 · EMS
Energy
Energy is metered by workshop, line and machine, with alarms on overruns.
- 04 · FAM
Assets
Asset cards link to the equipment register, with depreciation, counts and disposal on record.
- 05 · TPM · EMS
Analyze
Measure OEE, failure rates and energy per unit of output to find what to improve.
- Equipment register
- Collected data
- Maintenance records
- Energy and costs
Results
What changes once the steps are connected
Less downtime
Preventive maintenance replaces firefighting.
Real status
Machines report their own status — no manual tallies.
Allocated energy
Energy costs land on workshops, lines and products.
Books match reality
The asset books and the machines on site match one to one.
With AI agents
Equipment agent
- Assesses wear risk from vibration and temperature trends
- Creates inspection and maintenance work orders before failures
- Spots idle running and abnormal energy use
Products used
This solution is made up of these products
Start with one of them and connect the others later.
Common in: Machining · Automotive · Food
Next step
See how Equipment & energy management would run in your plant
Tell us how you work today, and we will demo this combination against your own process.